Boost Efficiency & Quality in Steel Production with Facttwin
Facttwin's real-time monitoring and predictive analytics empower you to optimise operations, reduce downtime, and enhance product quality.
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Preferred by leading organizations in transforming their real-time
manufacturing data into actionable insights
Let's address the challenges you face in steel manufacturing and explore how we can empower your operations.
Pain Point
Maintaining raw materials consistency while addressing energy saving and emissions reduction is often challenging for most of the steel manufacturers.
Facttwin Solution
Facttwin empowers steel manufacturers to achieve energy-efficient and sustainable operations through:
Real-time Energy Monitoring and Analytics
Gain real-time visibility into energy consumption across processes, identify bottlenecks, and optimise energy usage for cost savings and reduced environmental impact.
Predictive Modelling for Energy Optimisation
Forecast energy demand based on production schedules and external factors, enabling proactive energy management strategies to minimise waste and reduce peak demand charges.
Pain Point
Steel manufacturing involves hazardous environments with high temperatures, heavy machinery, and potential exposure to harmful substances. Ensuring worker safety and minimising risks is paramount.
Facttwin Solution
Facttwin's comprehensive platform helps steel manufacturers:
Real-time Monitoring
Track safety-critical parameters, such as gas levels, air quality, and equipment temperature, in real-time to identify potential hazards before they escalate.
Proactive Alerts
Receive instant notifications of abnormal conditions or safety violations, enabling immediate intervention and preventing accidents.
Pain Point
Maintaining consistent product quality across the entire production process is critical but challenging due to complex variables and manual interventions.
Facttwin Solution
Facttwin leverages advanced analytics and machine learning to:
Monitor
Track key process parameters in real time, such as temperature, pressure, and chemical composition.
Detect
Identify anomalies and deviations from optimal conditions early on.
Helps Operation/Plant/Engineering/IT leaders to visualise the overall steel manufacturing operation of multiple plants from anywhere, anytime.
Key Features
Helps Operation/Plant/Engineering/Maintenance leaders to forecast equipment failure used in steel manufacturing, reducing unplanned factory downtime.
Key Features
Got Questions About Facttwin in Steel Manufacturing? We've Got Answers.
Facttwin’s Industrial IoT Platform is designed to address a wide range of challenges in steel manufacturing. It empowers you to:
Facttwin’s real-time monitoring and proactive alerts system creates a safer working environment by:
Facttwin’s real-time energy monitoring and analytics provide granular visibility into energy consumption across your entire operation. This allows you to:
Facttwin’s platform enables real-time monitoring of critical process parameters, such as temperature, pressure, and chemical composition. By analysing this data, you can:
Yes! Facttwin is designed for seamless integration, even with legacy equipment. Our flexible platform connects to your existing sensors and systems, collecting and analysing data to provide actionable insights. This allows you to optimise your current infrastructure while gradually upgrading to a fully connected smart factory.
Facttwin’s impact is often immediate, with many customers experiencing significant improvements in energy efficiency, safety, and productivity within weeks of implementation. Over time, the system continues to learn and adapt to your specific processes, leading to even greater optimizations and cost savings.
Getting started with Facttwin is easy. Simply contact our sales team for a free consultation and demo. We’ll work with you to understand your specific needs and goals, and tailor a solution that meets your requirements.
Transform Your Steel Manufacturing
with Data-Driven Insights