Preferred by leading organizations in transforming their real-time
manufacturing data into actionable insights
Facttwin effortlessly scales your operations to manage a hundreds of gateways,
while delivering industry-leading performance throughout diverse environments.
Facttwin connect provides real-time, high-fidelity data to key cement production machines such as crushers, kilns, and mills for maintaining a solid control over material composition that ensures optimal performance.
Facttwin Intelligence offers real-time visibility into plant floor operations and utilizes actionable insights into raw meal composition, kiln control, and mill performance to improve product quality and throughput.
By harnessing the power of data analytics, Facttwin empowers cement manufacturers to access manufacturing data into a single platform, thereby predicting potential issues before any occurrence of unplanned downtime.
Due to its high emissions and resource-intensive nature, Facttwin helps cement-specific plants to monitor energy consumption, clinker factor, emission levels, and production efficiency in real-time, facilitating compliance with sustainability goals.
Enable seamless data acquisition from various machines, sensors, and control systems
in the cement production process, and get actionable insights into critical manufacturing processes.
Right from optimizing process conditions, use Facttwin Connect to enable real-time monitoring and optimization
Apart from monitoring individual assets, Facttwin Intelligence ensures smooth operations across all stages
Enable proactive management for making informed decisions by tracking KPIs in real-time
Our Facttwin solutions empower real-time data for enhanced productivity
Begin your journey towards
operational excellence with Facttwin
Take the first step towards data-driven excellence
Request DemoFrequently Asked Questions
The cement industry is one of the largest producers of greenhouse gases, accounting for 7% of global carbon emissions. Other challenges include land acquisition and logistics issues as these processes can be time-consuming and expensive.
Facttwin empowers cement manufacturers to achieve optimum usage of energy by significantly reducing its operational cost. It provides granular visibility into energy consumption, optimizes kiln operations, and leverages alternate fuels and raw materials (AFR) in order to maximize energy efficiency.
For the development of greener, smarter low carbon cement solution, technology plays an integral part in the cement industry. Nowadays, the cement industry is shifting towards Industry 4.0 by implementing cutting-edge technologies like Big Data, Industrial IoT, Artificial Intelligence (AI) to enhance sustainability, efficiency, and productivity.
Facttwin offers comprehensive Industrial IoT solutions to reduce waste and increase resource efficiency in cement manufacturing environments. By implementing eco-conscious production processes, Facttwin helps cement manufacturers to foster long-term economic viability by achieving a zero-waste commitment to the environment.
Facttwin enables cement manufacturers in continuous monitoring of critical parameters to meet the quality specifications in the cement production cycle. Facttwin Health provides predictive maintenance solutions to identify the underlying issues and facilitates corrective actions for product excellence.
Facttwin gives a holistic view of the entire supply chain by integrating data across the manufacturing plant. This allows cement manufacturers to monitor and track production processes and distribution, enabling informed decisions and reducing delays.
Cement industries are increasingly adopting key trends like low-carbon cement production and use of alternative materials thereby meeting the rising demand for environmentally friendly products. Additionally, digitization and automation in cement plants allows for better resource management and waste reduction.
Facttwin provides tools for emission monitoring and reporting to maintain safety standards and regulatory compliance. Moreover, Facttwin platform sends alerts to the manufacturers on abnormal conditions, ensuring that the operations stay within the regulatory limits and reducing the risk of hefty penalties.
Data analytics helps cement manufacturers by leveraging real-time actionable insights to analyze energy consumption and performance indicators. This enables them to create predictive maintenance solutions, improve quality control, and integrate with legacy systems, thus increasing efficiency, profitability, and competitiveness.
Yes, Facttwin offers predictive maintenance solutions that can anticipate equipment failures, minimize unplanned downtime, and reduce maintenance costs.
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