Elevate Cement Manufacturing Operations with Facttwin

Empower manufacturing team with real-time insights, predictive analytics, and proactive maintenance to achieve operational excellence.

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Elevate Your Cement Operations with Facttwin

Preferred by leading organizations in transforming their real-time
manufacturing data into actionable insights

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The Solution

What does Facttwin solve for you? 

Let's address the challenges faced in cement manufacturing and explore how we can empower the operations. 

Optimise Energy Efficiency and Reduce Costs

Pain Point

Cement production is energy-intensive, and rising energy costs significantly impact the bottom line.

Facttwin Solution

Facttwin empowers cement manufacturers to achieve energy efficiency through:

  • Real-time Energy Monitoring and Analysis
  • Kiln Optimisation
  • Alternative Fuels and Raw Materials (AFR) Optimisation
Optimise Energy Efficiency and Reduce Costs 

Real-time Energy Monitoring and Analysis

Gain granular visibility into energy consumption across the entire plant, and thereby identifying areas for improvement.

Kiln Optimisation

Optimise kiln operations, which are the most energy-intensive part of cement production, by analysing real-time data and adjusting parameters for maximum efficiency.

Alternative Fuels and Raw Materials (AFR) Optimisation

Optimise the use of alternative fuels and raw materials to reduce reliance on fossil fuels and lower emissions.

Improve Production Efficiency and Quality

Pain Point

Maintaining consistent product quality while maximising production efficiency is a constant challenge in the cement industry.

Facttwin Solution

Facttwin helps the achieve operational excellence through:

  • Real-time Process Monitoring and Optimisation
  • Predictive Maintenance
  • Quality Control and Analysis
Improve Production Efficiency and Quality

Real-time Process Monitoring and Optimisation

Monitor critical process parameters in real time and make data-driven adjustments to optimise production efficiency and ensure consistent product quality.

Predictive Maintenance

Anticipate equipment failures before they occur, minimising unplanned downtime and reducing maintenance costs.

Quality Control and Analysis

Track key quality metrics throughout the production process, identify deviations, and take corrective actions to ensure consistent product quality.

Ensure Worker Safety and Environmental Compliance

Pain Point

Cement manufacturing involves hazardous environments and processes. Ensuring worker safety and minimising environmental impact are crucial priorities.

Facttwin Solution

Facttwin’s comprehensive platform helps cement manufacturers:

  • Real-time Safety Monitoring
  • Proactive Alerts
  • Emission Monitoring and Reporting
Ensure Worker Safety and Environmental Compliance

Real-time Safety Monitoring

Monitor critical safety parameters and environmental conditions in real-time to identify potential hazards and ensure compliance with regulations.

Proactive Alerts

Receive instant notifications of abnormal conditions or safety violations, allowing for immediate intervention and preventing accidents.

Emission Monitoring and Reporting

Track and report emissions data to ensure compliance with environmental regulations and identify opportunities for reduction.

Modernise Legacy Equipment and Processes

Pain Point

Outdated equipment and systems limit visibility into operations and hinder the ability to leverage the benefits of Industry 4.0.

Facttwin Solution

Facttwin's flexible platform integrates with existing infrastructure, even legacy equipment, to:

  • Connect
  • Transform
  • Evolve
Modernise Legacy Equipment and Processes


Collect and analyse real-time data from all assets, regardless of age.


Gain actionable insights to optimise performance and extend the lifespan of older equipment.


Implement a phased approach to modernisation, leveraging Facttwin's scalable platform to gradually upgrade the systems.

Know more about Facttwin! 

A Unified Industrial IoT Suite for Cement Manufacturing 


Smart Factory 

Helps Operation/Plant/Engineering/IT leaders to visualise the overall cement manufacturing operation of multiple plants from anywhere, anytime.

Key Features

  • Data collection in real-time
  • KPI Analysis
  • Production Analysis
  • Root Cause Analysis
  • Statistical Process Control
Learn More
Machine Health Monitoring

Machine Health Monitoring 

Helps Operation/Plant/Engineering/Maintenance leaders to forecast equipment failure used in chemical manufacturing, reducing unplanned factory downtime.

Key Features

  • Advanced data capturing in real-time
  • Abnormal Temperature & Vibration Alarms
  • Vibration & Temperature Trends
  • Fault Analysis
  • Live Machine Status
Learn More

Got Questions About Facttwin in Cement Manufacturing? We've Got Answers. 

What are the main use cases of Facttwin in the cement industry?

Facttwin’s Industrial IoT platform is specifically designed to address the unique challenges of cement manufacturing. It empowers you to:

  • Optimise energy consumption and reduce costs
  • Improve production efficiency and product quality
  • Enhance worker safety and environmental compliance
  • Modernize legacy equipment and processes
How does Facttwin help to optimise energy consumption in cement plants?

Facttwin’s real-time energy monitoring and analytics provide granular visibility into energy usage across your entire operation. This allows you to identify inefficiencies, optimise kiln operations, and leverage alternative fuels for significant cost savings and reduced environmental impact.

How does Facttwin improve the efficiency and quality of cement production?

Facttwin enables real-time monitoring of critical process parameters, providing actionable insights to optimise production processes and ensure consistent product quality. Our predictive maintenance capability helps to prevent equipment failures, minimize downtime, and maximize throughput.

How does Facttwin enhance safety and environmental compliance in cement plants?

Facttwin’s platform monitors critical safety parameters and environmental conditions in real-time, triggering alerts for potential hazards and ensuring compliance with regulations. We also help you track and optimise emissions to minimize your environmental footprint.

What kind of results can I expect from implementing Facttwin?

Facttwin’s impact is often immediate, with many customers experiencing significant improvements in energy efficiency, productivity, and safety within weeks of implementation. Over time, the system continues to learn and adapt to your specific processes, leading to even greater optimizations and cost savings.

How do I get started with Facttwin?

Getting started with Facttwin is easy. Simply contact our sales team for a free consultation and demo. We’ll work with you to understand your specific needs and goals, and tailor a solution that meets your requirements.

Transform Your Cement Manufacturing
with Data-Driven Insights

Get a personalized look at how Facttwin can
optimise your processes.   
Request Demo