Preferred by leading organizations in transforming their real-time
manufacturing data into actionable insights
Let's address the challenges faced in chemical manufacturing and explore how we can empower the operations.
Pain Point
Lack of real-time factory floor visibility and unplanned machine downtime results in inefficient processes, reduced efficiency & lowered profitability.
Facttwin Solution
Facttwin, with its real-time operational insights and predictive maintenance capabilities, empowers chemical manufacturers to:
Optimise
Have a real-time visualisation of all the needed KPIs of the factory-floor, helping plant heads to streamline and optimise for the enhanced efficiency and profitability.
Prevent
Anticipate and prevent equipment failures through predictive maintenance, minimizing downtime and costly repairs.
Improve
Improvise the overall efficiency and productivity of manufacturing operation with reduced wastage, downtime and energy consumption.
Pain Point
Complex processes and variations in raw materials make it challenging to maintain consistent product quality across batches.
Facttwin Solution
Facttwin leverages advanced analytics to:
Identify
Pinpoint the critical process parameters that directly impact product quality.
Detect
Uncover anomalies and deviations in real-time before they escalate into major issues.
Adjust
Enable proactive adjustments to maintain optimal conditions and ensure every batch meets the standards.
Pain Point
Maintaining a safe working environment and adhering to strict regulatory requirements is paramount, but manual processes and outdated systems can hinder the efforts.
Facttwin Solution
Facttwin's comprehensive platform helps chemical manufacturers to:
Monitor
Track critical safety parameters, environmental conditions, and equipment performance in real-time.
Predict
Identify potential hazards and equipment failure before they escalate.
Streamline
Automate compliance reporting and documentation, simplifying audits and ensuring adherence to regulations.
Pain Point
Outdated equipment and system limits visibility of the operations, hindering the ability to optimize processes and identify potential issues.
Facttwin Solution
Facttwin's flexible platform seamlessly integrates with the existing infrastructure to:
Connect
Collect and analyse real-time data from even the oldest assets like non-PLC machines.
Transform
Gain actionable insights to improve the performance and lifespan of legacy equipment.
Evolve
Build a solid foundation for gradual modernisation and digital transformation.
Helps Operation/Plant/Engineering/IT leaders to visualize the overall chemical manufacturing operation of multiple plants from anywhere, anytime.
Key Features
Helps Operation/Plant/Engineering/Maintenance leaders to forecast equipment failure used in chemical manufacturing, reducing unplanned factory downtime.
Key Features
Got Questions About Facttwin in Chemical Manufacturing? We've Got Answers.
Facttwin’s machine health monitoring technology helps to prevent the potential equipment failure or accidental event by continuously monitoring the metrics like temperature and vibration via sensors. It detects anomalies and hence trigger alerts to prevent the incidents.
Yes. Our robust reporting mechanism can help you simplify the compliance process as a chemical manufacturer.
Real-time shopfloor visibility helps manufacturers to have a 360° view of their manufacturing operations, enabling them to identify the bottlenecks and needed improvements in real-time. This helps to optimise resources, reduce wastage, improve efficiency, and thus increase profitability.
Yes! With the unified Industrial IoT Platform and native Akrivia drivers, Facttwin can connect not only with any PLC, SCADA, DCS but also with legacy equipments such as NCs, CNCs, digital and analog sensors, actuators, energy, flow and utility meters and many more.
Facttwin’s impact is often immediate. Many customers experience improvements in operational efficiency, safety, and compliance within weeks of implementation. However, the full benefits of Facttwin are typically realized over time as the system learns and adapts to your specific processes.
Transform Your Chemical Manufacturing
with Data-Driven Insights