Catalyze the Change in Chemical Manufacturing with Facttwin

Gain a 360-degree view of your plant's performance and experience the benefits of data-driven optimization with AI-powered insights. Create a smarter, safer, and more profitable future for your company with Facttwin.

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Preferred by leading organizations in transforming their real-time
manufacturing data into actionable insights

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Key Challenges in the
Chemical Industry

01

Lack of Real-Time Visibility

Without real-time visibility you struggle to optimize the operations, resulting in delays in data transmission and processing that can slow down decision-making and responsiveness to critical events, affecting profitability and efficiency.

02

Inconsistent Product Quality

Maintaining consistent product quality is challenging due to the complex nature of chemical processes. It can lead to batch-to-batch inconsistencies and can cause quality issues, waste, and customer dissatisfaction.

03

Compliance and Safety Concerns

Manual processes and outdated systems can complicate compliance efforts and compromise worker safety. Real-time monitoring of safety parameters can predict potential hazards and simplify compliance reporting.

04

Legacy Equipment Integration

Many chemical plants rely on older assets and systems that limit visibility and optimization opportunities. Integrating these outdated systems with modern technologies can be extremely challenging, but it is absolutely crucial for unleashing their full potential.

Revolutionize the change in Chemical
Industry with Industry 4.0

Facttwin allows chemical manufacturers to refine the production processes, ensuring consistent product quality, and enhancing worker safety and compliance through real-time visibility, advanced analytics, and seamless integration with legacy equipment.

Consistent Product Quality

Consistent Product Quality

Our advanced machine learning technology helps you identify key parameters that impact product quality. You can detect anomalies and proactively adjust conditions to create consistent high-quality batches.

Seamless Integration with Legacy Systems

We simplify the complex connectivity issues and seamlessly integrate with even the oldest assets, creating a unified platform where you can visualize all data.

Active Data- Monitoring and Optimization

Active Data- Monitoring and Optimization

We help you with real-time data acquisition and advanced analytics, which enables you to optimize critical equipment and processes. Improve your efficiency and profitability by gaining real-time insights at the edge.

Enhanced Safety and Compliance

Enhanced Safety and Compliance

We provide a comprehensive platform that provides real-time monitoring of safety parameters starting from maximum heat release to viscosity changes. This helps you predict potential hazards and simplifies compliance monitoring and reporting.

Designed to Simplify Chemical
Manufacturing processes

Monitor your chemical processes by enabling seamless data acquisition
from various machines, sensors, and control systems.

Self- reliant Data Analytics for Chemical Processes and Assets

Our advanced data analytics solutions enable real-time monitoring and optimization of key chemical processes and equipment

  • Monitor key parameters of the reactors
  • Track the performance of distillation columns
  • Optimize heat transfer efficiency by tracking heat exchangers
  • Acquire real-time data from pumps and compressors

Optimize End-to-End Chemical Manufacturing Processes

From optimizing batch processes to enhancing continuous production, we provide real-time insights needed to drive end-to-end process optimization

  • Monitor and optimize batch processing
  • Supports continuous chemical processing
  • Identify quality issues early and take corrective actions

Achieve Peak Efficiency with Real-Time KPI Tracking

With Facttwin Intelligence, chemical manufacturers can monitor critical KPIs in real-time for improved decision-making and performance

  • Track Overall Equipment Effectiveness (OEE) to maximize asset utilization
  • Compare actual production volumes against designed capacity
  • Measure yield by tracking the ratio of actual product output
  • Calculate energy consumption per unit of product produced

Enabling the Smart Chemical Plant with Facttwin

Our cutting-edge solutions enable chemical manufacturers to harness the power of Industry 4.0 technologies

  • Real-time data acquisition from diverse chemical process equipment
  • Integrate data from multiple sources into a single unified platform
  • Leverage machine learning algorithms to generate predictive insights
  • Real-time monitoring with intuitive dashboards
  • Proactive alerts for early issue identification and resolution

Begin your journey towards
operational excellence with Facttwin

Take the first step towards data-driven excellence

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Frequently Asked Questions

What are the main challenges in the chemical industry?

Chemical Industry faces many challenges including regulation in the transportation of the product, handling large amounts of data, complex supply chains and raging environmental concerns.

What role does technology play in the chemical industry?

Technology has revolutionized the chemical industry. Digital twin technology can simulate and optimize chemical reactions, track every chemical process, and enable predictive maintenance. Incorporating technology in the chemical industry can increase efficiency, reduce costs, and optimize chemical processes.

How does Facttwin support safety in the chemical industry?

Facttwin provides enterprise-grade security features such as encryption, authentication, authorization, and auditing to ensure the confidentiality, integrity, and availability of industrial data.

What are the benefits of using Facttwin for quality control in chemical production?

Facttwin empowers chemical manufacturers with real-time data analytics and monitoring tools to ensure consistent product quality. Its predictive maintenance capabilities detect issues early, preventing machine failures and data loss. Facttwin’s unified platform integrates seamlessly with legacy and new systems, providing a comprehensive view of operations to drive informed decision-making and sustainable growth.

How can Facttwin enhance supply chain management in the chemical industry?

Facttwin provides solutions for tracking and managing the supply chain, coordinating activities of multiple stakeholders across the ISA-95 pyramid to ensure timely, efficient, and cost-effective production and delivery of products.

What are the key trends in the chemical industry?

The chemical industry is experiencing several trends. “Safe- and sustainable-by-design” focuses on designing chemicals that are safe for human health and the environment. Artificial Intelligence (AI) is revolutionizing Research and Development (R&D), increasing profitability, productivity, and sustainability. The shift towards “chemistry as a service” promotes circularity and material recycling.

How does Facttwin help with sustainability in the chemical industry?

Facttwin provides tools to monitor the machine’s health and the resources allocated for every step of the chemical processes. It ensures that the right amount of chemicals and resources are used for the specific step, reducing unnecessary wastage and unwanted energy consumption. It also has a machine failover option in place for unplanned failures, that helps industries take preventative measures rather than reactive measures to solve the issues.

What role does data analytics play in the chemical industry?

Data analytics aids chemical manufacturers to ensure consistent product quality, optimize equipment maintenance, and enhance energy efficiency. Real-time monitoring and predictive analytics enable them to make proactive adjustments, which minimizes downtime, and creates an energy-efficient process.

Can Facttwin assist with predictive maintenance in the chemical industry?

Yes, Facttwin offers predictive maintenance solutions that help prevent equipment failures and reduce downtime.

Still have questions?

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