Smart Factory elevates your manufacturing intelligence by offering real-time visibility and analytics for every machine on the floor. Simplify complex data streams into actionable insights, boost productivity, and minimize downtime — all with effortless integration and no manual input.
Navigating the maze of manufacturing data can leave critical insights in the shadows. The manual aggregation of this data is prone to delays, restricting timely and effective decision-making.
Smart Factory dispels the fog of delayed data with real-time, automated insights directly from your production floor. Facttwin’s streamlined analytics platform empowers shop floor team with the visibility to act swiftly, enhancing efficiency and productivity.
Facttwin integrates effortlessly with your machinery, channelling real-time data through advanced protocols straight to the cloud.
Interface with CNC, PLC, DCS, SCADA and even non-PLC equipment for a full spectrum of data.
Adaptable to more than 30 industrial protocols such as Modbus, RS-232, RS-485.... for seamless data acquisition.
Instant and secure cloud accessibility guarantees actionable insights right at your fingertips.
Unify control and attain unmatched insight with Smart Factory’s Global Dashboard. Swiftly access live plant KPIs, production metrics, and machine statuses for informed decision-making at your fingertips.
Track the pulse of your production with live key performance indicators.
Visualize actual, expected, and target production trends and values with clarity and precision.
Monitor the heartbeat of every machine, from runtime to downtime, all in one place.
Dive into the operational intricacies of each machine with Smart Factory’s Machine Dashboard. Gain access to a wealth of real-time information and control with a few clicks. View performance metrics, understand machine availability, and make data-driven decisions with ease.
Easily identify machine states with color-coded bulbs for operational transparency.
Focus on distinct plant areas with the Area filter for a streamlined view of machine performance.
Stay informed with live parameter updates, providing real-time insights into your machinery's status.
Click to uncover a machine's detailed performance, including trends and real-time KPIs for proactive management.
Gain insight into stoppage reasons and production values, enabling quick resolutions and continuous improvement.
Select and merge parameter plots for a comparative analysis, driving efficient operational strategies.
Streamline your batch operations with Smart Factory's dynamic performance tracking. Instantly access a comprehensive snapshot of each batch's status and detailed production metrics.
View real-time statuses, filter by batch progress, and analyze production metrics from a centralized dashboard for complete operational oversight.
Engage with individual batch cards for in-depth performance insights, facilitating swift adjustments and enhanced productivity.
Compare historical batch data with current performance for strategic planning and continuous process improvement.
Smart Factory's Analysis feature is a powerful suite of tools designed to dissect and leverage your manufacturing data. With our sophisticated analytics, you can uncover patterns, predict trends, and drive operational excellence.
Evaluate machine performance with detailed KPI metrics including OEE, availability, quality, and performance figures.
Examine machine downtime causes and durations to reduce inefficiencies and improve uptime.
Track how your machines are being utilized, identifying patterns and opportunities for better asset management.
Assess batch performance against set parameters to ensure quality and consistency in production.
Visualize production volumes against targets in real-time for immediate course correction and planning.
Utilize breakdown and maintenance data to optimize your maintenance schedules and prevent unexpected failures.
Smart Factory’s Root Cause Analysis tools provide a strategic approach to identifying and addressing the underlying causes of operational inefficiencies, enabling a cycle of continuous improvement.
Deploy our intuitive 5 Why Analysis to sequentially uncover the fundamental reasons behind production challenges, fostering a deep understanding of operational dynamics.
Utilize the Fish Bone Analysis for a comprehensive examination of all possible contributing factors, categorized for easy interpretation and action.
Effortlessly share detailed RCA reports with your team, enhancing collaborative efforts to implement effective solutions and preventive measures.
Stay ahead of potential issues with Smart Factory’s alert management, providing real-time notifications and comprehensive tracking to ensure prompt response and resolution.
Receive immediate alerts for any issues raised on the plant floor, allowing for swift action to prevent downtime and maintain productivity.
Classify alerts as Active, Acknowledged, or Rectified, providing clear status updates and facilitating organized response measures.
Review past alerts through a date selection feature, offering insights into patterns and recurrent issues for strategic improvements.
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Smart Factory's SPC feature is a comprehensive toolkit for maintaining quality control standards. Utilize a suite of statistical charts including I-MR, Xbar-R, Xbar-S, and more to monitor process stability and control variations.
Apply a range of SPC charts such as I-MR, Xbar-R, and Xbar-S to pinpoint variability and process performance.
Assess production quality in real-time with immediate data plotting and trend identification for proactive quality management.
Select parameters, set tolerances, and drill down into data with an interactive, user-friendly dashboard that simplifies complex statistics.
Smart Factory's reporting module provides a detailed, customizable view into your operations with comprehensive reports for monthly, daily, shift, and batch-based analytics. Paired with our platform's compatibility, gain the freedom to access these insights on any device, ensuring critical data is always in hand.
Generate detailed reports encompassing utilization, availability, performance, and quality metrics to inform strategic decisions.
View all key features and reports on your mobile device, bringing flexibility and control directly to your fingertips.
Explore our curated selection of success stories where Facttwin's advanced solutions have driven transformation and growth.
