Empower Your FMCG Operations to Achieve Flexibility and Scalability with Industrial IoT Capabilities

Transform your FMCG factory with real-time data insights and advanced analytics to enhance efficiency and product quality with Facttwin solutions

Request a Demo

Preferred by leading organizations in transforming their real-time
manufacturing data into actionable insights

sun-pharma-logo godrej-logo AM/NS India logo Aachi-logo Sparpharma-logo Laurus-Labs-logo TATA Hitachi logo Daimler-logo Danone logo

Key Challenges in the
FMCG Industry

01

Unreliable Product Quality

From filling, labelling to packaging, FMCG manufacturers must ensure product quality and consistency in every part of the production processes in fulfilling consumer expectations.

02

Inefficient Production Scheduling

With the rise in fluctuating consumer demand, resource utilization possesses an issue in managing high production demand. To tackle this, FMCG operators require real-time visibility and robust production capabilities.

03

Decreased Overall Efficiency

FMCG manufacturers must optimize operational efficiency by managing various production processes, including filling, packaging, and quality control. By doing so, this can eliminate downtime, minimize waste, and enhance overall equipment effectiveness (OEE).

04

Maintain Competitive Edge

To remain competitive in the industry, FMCG manufacturers adapt to market dynamics by responding swiftly to industry trends and consumer preferences that demand acute operational processes and informed decision-making.

Delivering Operational Profitability
in FMCG Manufacturing

Facttwin acquires, transforms, and contextualizes data across your FMCG manufacturing operations
providing cost-effective, reliable, and actionable insights in real-time.

Efficient Process Enhancement

Efficient Process Enhancement

Facttwin Intelligence offers valuable insights into mixing, molding, and quality control processes, ensuring consistent product quality and optimizing ingredient usage for better operational efficiency.

Advanced-Reporting-and-Analytics

Advanced Reporting and Analytics

To monitor and track critical KPIs such as OEE, throughput, changeover time, and first pass yield in real-time, Facttwin Intelligence enables manufacturers to implement corrective actions and manage operational processes proactively.

Real-Time Production Equipment Monitoring

Real-Time Production Equipment Monitoring

Leverage Facttwin Connect for real-time monitoring of industrial FMCG machines like fillers, cappers, packaging equipment, thereby optimizing efficiency, and minimizing downtime to enhance production performance.

Strategic Data Decision-making

Strategic Data Decision-making

Integrate data from various FMCG-specific machines, empowering the manufacturers to make data-driven decisions, identify bottle necks and drive flexibility for continuous improvement.

Transform your FMCG Factory
Operations Digitally

Our proven digital solutions not only help you to keep up with the high demand
of the FMCG industry but also ensure production quality.

Rapid Real-Time Monitoring

Leverage Facttwin connect to acquire overall data from machines and processes to improve overall equipment effectiveness (OEE)

  • Monitor the performance of all types of fillers
  • Capping machines to prevent contamination
  • Reduce errors with accurate labelling
  • Vertical Form Fill Seal (VFFS) to speed up packaging process
  • Identify bottlenecks of the conveyor systems

Optimize your end-to-end Manufacturing Process

Maximize your process parameters and reduce downtime for unparalleled efficiency and success.

  • Mixing and blending to ensure consistent product quality
  • Precise shape, size and consistency
  • Reduce energy consumption
  • Corrective actions to meet the safety standards

Facilitate data-driven decisions for continuous improvement

Track your essential KPI monitoring in real-time such as production efficiency and quality metrics

  • Overall equipment effectiveness to identify areas of enhancement
  • Monitor the number of units produced and delivered in unit time
  • Measure the duration required to transition a production line
  • Meet quality specifications on the first attempt

Upgrade the potential of Smart factory FMCG

Revolutionize your factories into smart, insight-driven operations with Facttwin Connect & Intelligence

  • Real-time data acquisition
  • Seamless integration of data in a centralized platform
  • Employ advanced analytics to forecast trends
  • Intuitive dashboards for instant data interpretation
  • Detect anomalies with automated alerts

Begin your journey towards
operational excellence with Facttwin

Take the first step towards data-driven excellence

Request Demo

Frequently Asked Questions

What are FMCG products?

Fast-Moving Consumer Goods, also known as FMCG, are non-durable consumer goods that are sold quickly and at relatively low prices. These products are frequently purchased by consumers and generate high turnover rates for retailers. Some of the FMCG products are food and beverages, electronics, over-the-counter drugs, and other consumables.

How can Facttwin help FMCG companies improve product quality?

Facttwin provides FMCG manufacturers with real-time shop floor visibility to track KPI metrics needed for quality management. It utilizes predictive analytics and machine learning algorithms to maintain consistent product quality throughout the production processes. By doing so, it enables FMCG manufacturers to ensure product integrity and maintain product safety standards.

What are the major trends in the FMCG industry?

Currently, the FMCG industry is shifting towards consumer-centric strategies to meet the growing demand of consumers across the globe. Their approach to eco-friendly products offers compostable and recyclable packaging made from consciously selected materials to extend the product shelf life. Also, by deploying Big Data and Artificial Intelligence (AI) are driving insights for digital transformation to enhance consumer experience.

How does Facttwin support e-commerce growth in FMCG?

With real-time production monitoring and analytics, Facttwin helps FMCG companies to automate inventory management, analyze consumer behaviour, optimize supply chain operations for better e-commerce performance.

How do FMCG companies ensure product safety?

To ensure product safety, FMCG companies take a multifaceted approach. It encompasses

  • Regulatory compliance for environmental impact assessments
  • Quality control for product safety issues
  • Sustainability for minimizing waste and emissions

Additionally, implementing Facttwin also ensures compliance and forecasts any potential problems before they reach the consumers.

What role does technology play in the FMCG sector?

Technology is transforming FMCG sector by automating production processes, providing better inventory management, improving logistics and transportation, enhancing customer engagement, and optimizing data-driven decision-making leading to higher efficiency and productivity.

How can FMCG companies leverage data analytics?

By harnessing the power of data analytics, FMCG companies can gain actionable insights for better decision-making. It helps FMCG manufacturers to identify bottlenecks, streamline workflow, and improve resource allocation for driving profitable growth in the industry.

What are the benefits of using Facttwin for supply chain management?

Facttwin improves supply chain management by enhancing scalability and flexibility of operations. It allows FMCG companies to take proactive measures and minimize the impact of disruptions. Overall, Facttwin enhances operational efficiency, reduces costs, mitigates risks and delivers great value to both customers and stakeholders.

How does Facttwin enhance customer engagement for FMCG brands?

To build stronger customer relationships, Facttwin offers valuable insights tools to understand customer data, purchase history, consumer preferences and behaviour, enabling FMCG brands to meet fluctuating customer demands. This further strengthens brand loyalty when they adopt operations that align with consumer values.

Can Facttwin help FMCG companies with sustainability initiatives?

Yes. Facttwin provides features like energy monitoring and optimization to monitor and report on sustainability metrics that help FMCG companies to reduce carbon footprint by implementing energy-efficient technologies and practices.

Still have questions?

Get in touch with us to know more