Today's manufacturers face many problems that can limit their productivity. Frequent breakdown in production machines. No tracking of planned, unplanned outage timings and reasons for stoppages results in low productivity.
The quality of products produced are not uniform, the effort involved and the efficiency of usage is not uniform across all the plants. There are multiple scenarios where the production is not in-line with the demand as there is no coordination between the multiple plants and order pipeline.
The ability to track and view entire production data in real-time, and alerting the operators of any deviation in the process is the key to improve overall operational efficiency of the plant. Facttwin enables it.
Lack of shop floor transparency & visualization
Low machine utilization
High unplanned downtimes
Low overall equipment efficiency
No accountability and transparency
Low quality and unknown root causes.
Facttwin provides real-time visibility and seamless monitoring of end-to-end production data collected through Akrivia IoT gateway. It helps organizations to increase product yield that impacts the bottom line, giving decision makers’ access to data for tracking and measuring operational success.
Facttwin benefits include objective measurements, productivity improvement, greater efficiency, data-driven organization culture, and more. Effective machine utilization is the key to improve productivity. Facttwin helps you to identify when a machine goes down, for how long, and based on the data users can strategize a plan for corrective action. Measuring your floor, consistently, can help to reduce, or even eliminate unplanned downtime.
Facttwin automatically calculates OEE, TEEP and other metrics from the data collected from machines. It helps in identification of the working of the plant and performing with real – time calculations, operators know where they stand at any given point of time.
Planned and unplanned downtime tracking, automatic and manual downtime tracking
Get daily production reports, OEE metrics and key Performance indicators reports automatically. Schedule the report generation and manage entire process automatically.
Take the guess work away! One of the root causes of low productivity is the manual tracking of downtimes, OEE, and TEEP. The manual collection of data is often biased, inconsistent, expensive or in most cases, entirely inaccessible and not accurate.
Metrics are updated every few seconds as per the need.
Collect production counts and rejected count automatically from PLCs and perform wastage analysis to determine the total wastage during the selected period of time. Generate reports by shift/operator/batch as per the business need.
Automate preventive maintenance, predict and schedule time/condition based maintenance activities, get mobile friendly apps for supervisors to assign and perform maintenance tasks. Live streaming on TV Dashboards displaying maintenance activity and asset health.
All features are developed and prioritized according to what our customers need the most. The new features, trends and analytics automatically get pushed to all the product users to enable them equipped with latest advances in Industry. Facttwin evolves as it collects more data and builds intelligence.